Cutting-Edge Syngas Analysis for Hazardous Environments: The SWG 100 SYNGAS-Ex Analyzer

As industries increasingly turn to renewable and alternative energy sources, the demand for robust and accurate syngas analysis has never been higher. The SWG 100 SYNGAS-Ex Gas Analyzer, designed for continuous syngas monitoring in Ex-Zone 2, is at the forefront of innovation, providing precise and reliable measurements even in the most challenging environments.

Key Features and Technological Advancements
The SWG 100 SYNGAS-Ex is equipped with a range of advanced features that ensure high performance and safety:

Stainless Steel Construction: The entire system is constructed with stainless steel piping and housed in an IP65-rated stainless steel enclosure, offering maximum protection against harsh conditions.

Advanced Measurement Technology: This analyzer integrates high-precision infrared measurement technology for CO, CO2, and CH4, and employs thermal conductivity technology specifically designed for H2 measurements up to 100%. Additionally, paramagnetic O2 measurement is included, enhancing the system's versatility.

Pressure Range and Gas Sampling: Capable of gas sampling within a pressure range from -100 mbar to +200 mbar, the SWG 100 SYNGAS-Ex is suitable for a wide variety of industrial applications. It also features up to six gas sampling points, ensuring comprehensive analysis across multiple locations.

Innovative Cooling and Safety Mechanisms: The system includes an integrated gas cooler with maintenance-free condensate removal, and is designed with fail-safe mechanisms like a magnet valve to halt gas supply in the event of a system alarm. An external power supply box is provided for automatic voltage interruption in hazardous situations, while continuous monitoring within the analyzer housing is ensured by a %LEL CH4 gas detector.

Application Areas
The SWG 100 SYNGAS-Ex is designed to meet the rigorous demands of various industrial applications, including:

Biomass and Waste Gasification: Essential for transforming organic materials into syngas, a critical process in renewable energy production.

Coal Gasification and Liquefaction: Vital for the production of synthetic fuels and other chemical feedstocks from coal.

Pyrolysis and Steam Reforming: Key technologies for converting biomass and fossil fuels into valuable gases and liquids, where precise gas analysis is crucial for process optimization.

Research and Laboratory Analysis: Providing accurate and reliable syngas measurements, the SWG 100 SYNGAS-Ex is indispensable for both academic and industrial research settings.

Technical Specifications
The SWG 100 SYNGAS-Ex boasts an impressive array of technical features:

Operating Conditions: The system operates efficiently within a temperature range of +5°C to +45°C, with an option for frost protection, extending the lower limit to -10°C.

Display and Interface: The user interface is equipped with a 3.5" TFT display and a 12-key keyboard, allowing easy access to the analyzer's functions. The system supports RS485 communication using the Modbus RTU protocol.

Gas Flow Control: A regulated gas pump with a flow sensor ensures consistent gas flow, with adjustable rates between 40-75 l/h, tailored to the needs of various applications.

Safety Features: The analyzer includes multiple alarm outputs and options for nitrogen purging, preventing the formation of explosive mixtures within the system.

Conclusion
The SWG 100 SYNGAS-Ex Gas Analyzer is a state-of-the-art solution for continuous syngas measurement in hazardous environments. With its robust construction, advanced technology, and comprehensive safety features, it is the ideal choice for industries looking to optimize their gasification processes, enhance research capabilities, and ensure operational safety. As the demand for cleaner and more efficient energy sources grows, the SWG 100 SYNGAS-Ex stands ready to meet the challenges of the future.